Commercial and Residential Glass Installer and Manufacturer Resource

Hard Coat vs. Soft Coat Low-E Glass

Feb 6, 2024 1:36:06 PM / by Greg Martell

Choosing the right windows isn't just about the view; it's about bringing the outside in, without the extremes of weather, noise, and harmful UV rays. That's where Low-Emissivity (Low-E) glass comes into play - quietly working to keep spaces warm or cool, while cutting down on energy costs.

With Hard Coat and Soft Coat Low-E glass options, each offers perks to match different needs and climates. Here, we'll dive into what makes each type tick, helping you see through the glass clearly when making the best choice for your project.

Understanding Low-E Glass

At its core, Low-E glass is about controlling the transfer of heat and light through windows. This section will break down the concept of Low-E glass, how it works, and why it's a game-changer for construction projects.

What is Low-E Glass?

Low-E glass features a microscopically thin coating that’s applied to the glass surface. This coating is crafted to reflect or absorb infrared light (heat energy), while still allowing as much natural light as possible to pass through. The "emissivity" in Low-E refers to the ability of a material to emit energy as thermal radiation. Low-E coatings reduce a window's emissivity, meaning less heat is allowed to pass through the glass, without compromising on the amount of visible light that enters.

How Does Low-E Glass Work?

The magic of Low-E glass lies in its ability to selectively manage the spectrum of sunlight that enters a building. Here's how it works:

  • Reflecting Infrared Light: In warmer climates or during summer months, the coating reflects infrared light away from the building, reducing the heat gain inside. This reflection helps keep indoor spaces cooler, reducing the reliance on air conditioning.
  • Retaining Heat: In cooler climates or during winter, the coating helps to retain heat within a building by reflecting internal heat into the room, rather than allowing it to escape through the windows. This passive heating helps to reduce heating costs and improve comfort levels.
  • Blocking UV Rays: Low-E glass also blocks a significant portion of harmful UV rays, which can fade fabrics, artwork, and furnishings over time.

Hard Coat vs. Soft Coat Low-E

When it comes to Low-E glass, the distinction between Hard Coat and Soft Coat coatings is crucial for architects, builders, and project managers aiming to optimize energy efficiency and comfort in their projects. Each type has its unique properties, manufacturing processes, and applications, making the choice between them dependent on specific project requirements, climate conditions, and performance goals. Here, we explore the differences between Hard Coat and Soft Coat Low-E glass, providing a clear comparison to inform decision-making.

Hard Coat Low-E Glass (Pyrolytic)

Hard Coat Low-E glass, also known as Pyrolytic Low-E, involves applying the Low-E coating to the glass surface during the float glass production process. This coating is applied while the glass is still hot, allowing it to fuse directly to the glass surface, creating a strong bond that is durable and resistant to handling and exposure.

Characteristics of Hard Coat Low-E Glass

  • Durability: The hard coat is more resistant to physical damage during handling and installation, making it a practical choice for projects where the glass may undergo significant processing or exposure to harsh conditions.
  • Thermal Performance: While it is effective at reducing heat loss, hard coat Low-E glass is generally less efficient than soft coat at blocking heat transfer. It allows for a higher level of solar gain, making it suitable for cooler climates where passive solar heating is beneficial.
  • Versatility: Hard coat Low-E can be used in single-glazing applications and does not require sealing in an insulated glass unit, offering more flexibility in use.

Soft Coat Low-E Glass (Sputtered)

Soft Coat Low-E glass is produced through a sputtering process in a vacuum chamber, where multiple layers of metal or metallic oxides are deposited onto the glass. This method allows for precise control over the coating's thickness and composition, resulting in a highly efficient Low-E coating.

Characteristics of Soft Coat Low-E Glass

  • Superior Insulation: Soft coat Low-E coatings excel at minimizing heat transfer, making them ideal for climates with extreme temperatures or for buildings that prioritize energy efficiency.
  • Solar Control: This type of Low-E glass is highly effective at reflecting infrared light, reducing solar heat gain in warm climates and contributing to cooler indoor temperatures.
  • Aesthetic Flexibility: Soft coat Low-E glass can be customized to achieve various levels of tint and reflectivity, accommodating aesthetic preferences and design requirements.

Enhancing Building Performance with the Right Low-E Glass Choice

Both hard coat and soft coat Low-E glasses offer significant benefits for energy efficiency and comfort, but their differences make them suited to different applications. Understanding these distinctions ensures that construction professionals can make informed choices that align with their project's specific needs, ultimately enhancing the performance and sustainability of the built environment.

Questions? Contact one of our glass experts today!

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Written by Greg Martell